Infrastructure · Facilities · Machine park · Applications

A foundry built for rolls

Casting, machining and testing capability under one roof at Sherpur Road, Malerkotla.

Facilities

Under one roof

Apex Rolls worksSherpur Road, Malerkotla
  1. Melt & cast

    • Melting & casting

      Furnaces charged with high-grade, tested raw materials, balanced to each grade's specification.

    • Centrifugal casting foundry

      Double-pour spin casting machines — the heart of the works, refined over three decades.

  2. Treat & machine

    • Heat treatment

      Hardening and tempering furnaces with microprocessor temperature control for every grade cycle.

    • Machine shop

      CNC, lathe, shaper and boring machines, band saws, radial drills and arc welding sets — heavy roll-turning capacity in-house.

    • Coating & surface treatment
    • Maintenance & repairs
  3. Test & improve

    • Testing & metallurgical laboratory

      Microprocessor-based composition, hardness, balancing, grain-size and ultrasonic testing.

    • Quality control & assurance
  4. Store & support

    • R&D unit & warehouse

      A dedicated research and development unit and a spacious warehouse for dispatch across India and abroad.

    • Supply chain & procurement
    • Environment, health & safety

Machine park

The machines behind every roll

Seven machine types in one shop. Where a machine has a year, it links to the day it joined, in our journey.

  • CNC roll-turning lathes

    Turn barrels, necks and grooves to the drawing, repeatably. The first came in 2020, the second in 2023.

    Since 2020
  • Heavy roll lathes

    Conventional turning for rolls up to 20 ft long.

    Since 2022
  • Boring machine

    Precise bores and faces on large work.

    Since 2021
  • Shaper

    Keyways, flats and slots, shaped to size.

    Since 2018
  • Radial drilling machine

    Drilling on large rolls and fixtures.

  • Band saw

    Bar stock and shafts cut to length.

  • ARC welding

    Fabrication and repair work in the shop.

Applications

Where our rolls work

Our rolls serve steel re-rolling mills across India and abroad, rolling high-grade ferrous and non-ferrous products on two-, three- and four-high mills.

  • Steel re-rolling mills — bars, rods & sections
  • Sheet & strip mills — ferrous and non-ferrous
  • Two-, three- and four-high mill stands
  • Roughing, intermediate & finishing stands
  • Flour, rubber & process industry rolls
  • Fibre bearings & keys for mill housings
Glowing hot steel bars on the roller table of a rolling mill
Hot bars on the roller table of a rolling mill

Visit the works, or send your drawing