Roll family 04 · Roughing · section mills

Adamite Rolls

Steel-base adamite grades for roughing stands and section mills.

Two adamite rolls on a dark background

About this roll

Adamite rolls: the material

Widely used for hot rolling in pre-roughing and roughing group stands, and at different positions in section mills. The material consists of carbides in a pearlitic matrix with carbon between 1.0 and 2.2%. Depending on primary requirements, a variety of grades with a series of carbon contents and alloying elements are used, matched to mill conditions of wear, strength and thermal cracking.

Where it works

Its place in the mill

  1. Roughing: used here

    Heavy passes, high loads

  2. Intermediate: not usual here

    Shape and size take form

  3. Finishing: not usual here

    Final size and surface

Metallurgy

Composition and properties

Ranges from our grade sheets. The exact composition is set for each order.

Chemical composition and properties of Adamite rolls
GradeC %Si %Mn %Cr %Ni %Mo %U.T.S. kg/mm²Elong. %Shore C (HSC)
ASB — Adamite Steel Base1.50-2.000.30-0.600.80-1.500.80-1.501.50 Max0.20-0.5060-904.00 Max45-55
Hardness compared with our other grades, Shore C
  1. Alloy cast steel 30–45
  2. Grey iron core 35–45
  3. SG iron core 35–45
  4. Adamite steel base 45–55
  5. SG pearlitic 45–55
  6. SG pearlitic (hard) 55–65
  7. Definite chill 55–70
  8. Indefinite chill 55–75
  9. SG acicular 65–75
  10. Non metal 65–75
  11. Definite chill (hard) 70–75
  12. DP shell I 70–75
  13. SG acicular (hard) 75–80
  14. DP shell II 75–80
  15. HSS I 75–80
  16. HSS II 75–80
  17. DP shell III 80–85

Recommended use

Where we recommend it

Mills and stands where this roll is the usual choice, with the barrel hardness we recommend.

Recommended barrel hardness (Shore C) of Adamite rolls by mill and stand
Rolled product Type of mill Stand and barrel hardness, Shore C
Flat products for steel mills
Slabs Universal
  • Vertically45-50
Wide Hot Strip Vertical
  • Skelp-Breaker45-50
Wide Hot Strip 4 High Continuous
  • Roughing work roll45-50
Wide Hot Strip 4 High Reversing
  • Roughing work roll50-55
Wide Hot Strip Vertical
  • Attached Edgers45-55
Wide Hot Strip Continuous
  • Early stands work roll45-50
Wide Hot Strip Continuous & Reversing
  • Back up45-55
Cold Strip 4 High Reduction
  • Back up50-55
Plates 2 High
  • Roughing45-55
  • Finishing50-55
Plates 4 High
  • Back up45-50
Sheet 2 & 3 High
  • Roughing45-55
Shaped products for steel mills
Billets, Bars & Round 2 & 3 High
  • Roughing45-55
  • Finishing45-55
Medium Sections 2 & 3 High
  • Intermediate45-55
  • Finishing50-55
Light Section Bar 2 & 3 High
  • Roughing45-50
  • Intermediate50-55
  • Finishing50-55
Billets Continuous
  • Roughing45-50
  • Intermediate50-55
Medium & Light Sections Continuous
  • Intermediate45-50
  • Finishing45-55
Wire Rod Continuous
  • Roughing45-50
Rolls for non-ferrous metals
Slabs 2 High
  • Roughing45-50
Slabs 4 High Roughing
  • Work roll50-55
Slabs 4 High Finish
  • Backup roll50-55
Shaped Products 2 & 3 High
  • Roughing45-55

Production process

From melt to mill

Route

Static cast rolls

Cast in one piece in a chill mould.

  1. Charge mix

    Pig iron and foundry returns, weighed for each heat.

  2. Melting

    Tapped into the ladle once the chemistry is right.

  3. Static casting

    Poured into a chill mould that freezes a hard working face.

  4. Heat treatment

    Hardening and tempering on a controlled temperature cycle.

  5. Rough machining

    Barrel and necks turned close to size.

  6. Necks & wobblers

    Necks, faces and wobblers shaped to the mill's drawing.

  7. Grinding

    A final grind brings the barrel to size and finish.

  8. Testing

    Shore hardness mapped across the barrel.

  9. Certificate & dispatch

    Rested on timber saddles and strapped, with its certificate.

For a quote

What to send us

Request a quote
  • Your roll drawing, or barrel and neck sizes
  • Mill type and the stand for the roll
  • Material rolled and the pass or groove
  • Quantity and the date you need it

Need this roll for your mill?

Send your drawing or roll size — we will quote by return.